Product Engineering
& Prototyping
Production-Ready Product Engineering Services for Consumer Goods.
Klugonyx provides end-to-end product engineering services that turn refined concepts into manufacturable consumer products. Our engineers deliver production-intent CAD, DFM recommendations, BOMs, and functional prototypes so your product moves smoothly into mass production with fewer surprises and fewer costly changes.
Trusted by Startups and Fortune 500’s
Product Engineering Services for Consumer Brands
As a dedicated product development company, Klugonyx offers product engineering services that bridge the gap between product design and factory production. We focus on consumer product engineering, making sure every feature, material, and dimension supports real-world performance and scalable manufacturing.
Our team supports hard goods and soft goods across categories like baby products, toys and games, outdoor gear, home goods, wellness, apparel accessories, and pet products, delivering engineering that is both robust and production-ready.
CAD Drawings
In this stage of our product engineering process, our team creates 3D CAD models based on your finalized product design documents. These production-intent CAD files capture all critical dimensions and features so manufacturers can accurately quote, tool, and produce your consumer product.
- 3D Digital Product Mockup
Tech Pack, BOMs, and DFM
Our engineers develop detailed tech packs. This includes tolerances, DFM recommendations, and a preliminary bill of materials (BOM) so factories know exactly how to build your product. This DFM engineering step helps avoid miscommunication with factories, reduces rework, and improves the chances of getting a good sample on the first or second try.
- Tech Pack Creation + Bill of Materials
Prototyping & Refinement
During product prototyping, we bring your engineering CAD to life with functional prototypes. Whether 3D printed or built in collaboration with a factory using production-grade materials, this phase validates fit, function, and user experience. We use each prototype to refine your product engineering, update CAD and DFM details, and prepare you for tooling and mass production.
- Working Prototype of Your Product
- CAD Refinement (if needed)
Why Work with a Product Engineering Firm Like Klugonyx
Many brands stop at industrial design and expect factories to “figure out” the details. This often leads to delays, quality issues, and higher costs. A dedicated product engineering firm like Klugonyx gives you a team that understands consumer product engineering, DFM, and how factories think.
We design with manufacturing in mind, catch issues early through prototypes, and supply factory-ready CAD, DFM notes, and BOMs so your product can move into production with less risk and more control.
Enjoy a streamlined, stress-free product journey with one connected team guiding your design, engineering and manufacturing from start to finish - saving you time and money!
Product Engineering Services FAQs:
Our product engineering services typically include CAD modeling, DFM recommendations, tolerancing, BOM development, and prototype validation. This gives factories everything they need to quote, tool, and manufacture your product accurately.
Yes. Many clients come to us with product design concepts or industrial design files and need support with engineering and prototyping. We translate your design into production-intent CAD, refine details for manufacturing, and guide you into the factory sourcing phase.
Yes. We provide consumer product engineering support for hard goods like plastic and metal products and collaborate with technical pattern makers and factories for cut-and-sew and other soft goods.
If you've hired our engineering team, then you are almost certainly creating a product that requires at least on mold for manufacturing. We create the mold(s) once you're satisfied with your engineering design files and have solidified your materials. Molds are billed separately and take anywhere from 15 to 30 days to be built. Using the mold for prototyping usually takes an additional 15 days after that.
Next Steps
With your product tech pack and prototype complete, you're ready for the manufacturing phase, which includes:
- Factory Sourcing
- Factory Audits
- Quotes
- Factory Agreements
- QC Standards
- Sampling
